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MAKING YOUR OWN RUG HOOK
by master rugmaker, Diana Blake Gray
I would like to make an authentic old fashioned rug
hook, but
can't find directions.
Here is how to do it:
1. The right wood for the handle.
Don't use just any old wood for the handle. You'll need a hard wood
or almost hard wood (walnut, oak and birch work best). *Never* use
pines
or other soft woods, they will split out! My old hook is walnut. The
grain
in the wood needs to be straight and the wood needs to be dry so that
it
doesn't split. The piece that you start with should be 1 inch (2.5cm)
square
and about 3 inches long. Drill a small (1/8 to 1/16 inch) hole in the
center
of one end. (If you drive the nail into the wood without a pilot hole,
the wood will split.) The hole should be at least a 1/2 inch deep. You
can find hardwood dowels these days, and a 1 inch dowel will save a lot
of carving time.
2. Carving the handle.
Round the corners, and taper the wood to about1/2 inch round at the
end with the hole drilled. Carving hardwoods takes a very sharp blade
(keep
a sharpening stone nearby or for more modern carvers an XACTO carving
knife
with curved XACTO blades work great). I also keep a handy supply of
bandaids
nearby. If you aren't good with a knife, use a wood rasp. It takes
longer
and purists would object, but it is not quite so hazardous. When the
shape
of the handle feels good in your hand, sand it smooth. Use 100 grit
sandpaper
to start and finish the handle by sanding with 200 grit. Wipe all of
the
sanding dust off with a *dry* coarse cloth. Oil the handle with linseed
oil and let dry at least overnight.
3. Fashioning the hook.
Old nails had four flat sides. These nails were a bit wider at one
end, tapering to the other, and they didn't have a 'head'. Old nails
weren't
round and even like today's nails. The wider end of the nail was used
to
make the hook since there was more metal to work with. Clamp the nail
in
a vise and use a metal file to file the end of the hook to the right
size
and then file a point on the end for the hook. Then file in the 'V'
part
of the hook. (If you don't do this in the right order, you'll probably
just break the end off the nail.) Old hooks didn't have an inset notch,
the edge toward the hook was at more of a 90 degree angle, with a taper
toward the handle. (They aren't as easy to use as modern hooks with the
deeper notch.) If you can't find an authentic old fashioned nail, use
an
eight penny (8d) or sixteen penny (16d) finishing nail, and file the
hook
from the 'head' of the nail. Upscale hookers had hooks made with a
brass
rod instead of the iron nails. Brass wasn't quite as hard as iron, and
the rods were already round so filing a hook in the end was easier. If
you can find brass rod, you'll have to file a hook on one end and a
point
on the other end to go into the handle. (Hint: look at the hardware
store
for repair kits for toilet tank fittings, since mostly brass rods are
used
to connect to the float valve. Just cut off the threaded ends.)
4. Putting the hook together.
Place the hook vertically in a vise, with the hook part down. Place
the handle with the hole on the end of the nail. Make sure you are
holding
them perfectly straight, and then *tap* the handle gently onto the
hook,
using a wooden mallet. (Don't pound the hook into the handle or you'll
ruin it!) If the handle "fights" take it off and drill a little bit
bigger
pilot hole. Don't "fight back" with the handle or you'll split the
wood.
The handle should be tapped down at least a half inch onto the hook.
(You
should be able to feel when it wants to stop at the end of the pilot
hole.)
5. Reinforce the end of the handle.
Remember that when you are using a rug hook, you'll be exerting
leverage
on the hook which will tend to want to split the wooden handle. This is
especially true of handmade hooks which have fairly large shanks. You
need
to reinforce the wood where the shank enters it. The frontier way to do
this was to use narrow strips of wet rawhide, wrapped around the handle
and the ends of the rawhide tucked underneath the wrap. When the
rawhide
dries it shrinks and holds the shank and handle firmly together. (After
the rawhide dries, it can be varnished for a smoother surface.) You can
also reinforce the joint by wrapping it tightly with heavy linen thread
or with a fine metal wire.
Well, that's it!
Copyright Rafter-four Designs, P O Box 40,
Cocolalla,
ID 83813
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